Fluorescence Imaging for Surface Cleanliness and Filmic Contamination Inspection

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Fluorescence Imaging for Surface Cleanliness and Filmic Contamination Inspection

 

SITA FluoSpection Qube

 

 

SITA FluoSpection Qube is an inspection system for checking the surface cleanliness of parts and components using UV-induced fluorescence imaging. It visualises, measures and documents the distribution of filmic contamination across the inspected surface.

 

 

Organic residues such as oils, greases, metalworking fluids and release agents fluoresce when exposed to UV light. The FluoSpection Qube captures this fluorescence with a highly sensitive camera and provides a detailed view of the contamination on the surface.

 

 

Area-Wide and Objective Cleanliness Inspection

 

 

The FluoSpection Qube does more than provide a single measurement value. It creates a fluorescence image of the inspected surface, showing where contamination is located and how it is distributed.

 

 

Measurement results are normalised and provided in RFU (Relative Fluorescence Units). A lower RFU value indicates a cleaner surface.

 

 

The complete surface can be evaluated, while specific functional or critical areas can also be analysed separately. This makes it possible to inspect areas such as sealing, bonding or contact surfaces in detail.

 

 

Inspection of Complex and Large Components

 

 

High-resolution imaging enables the inspection of complex and large-area components. Multiple measurement positions can be used and the images can be combined to evaluate a larger inspection area.

 

 

Monitoring and Optimising Cleaning Processes

 

 

SITA FluoSpection Qube can be used to monitor and optimise cleaning processes. Different parts or cleaning conditions can be compared to identify remaining contamination and non-uniform cleaning results.

 

 

Measurement results can be checked against defined limit values and documented for quality assurance and process control.

 

 

Measurement Principle

 

 

The measurement method is based on the fluorescence properties of organic film-like contaminants. The component surface is uniformly illuminated with UV light. Contamination on the surface produces fluorescence, which is captured by a highly sensitive camera.

 

 

The image data is processed and normalised according to SITA fluorescence standards. The resulting values are provided in RFU (Relative Fluorescence Units). This provides both quantitative measurement data and an image showing the distribution of contamination across the surface.

 

 

Applications

 

 


  • Cleanliness inspection of parts and components

  • Detection of filmic contamination

  • Inspection of oil and grease residues

  • Detection of metalworking fluids

  • Detection of release agents

  • Monitoring and optimisation of cleaning processes

  • Surface cleanliness inspection before bonding

  • Surface cleanliness inspection before coating

  • Surface cleanliness inspection before welding

  • Surface inspection before hardening and wire bonding

  • Evaluation of critical functional surfaces

  • Documented cleanliness control and quality assurance


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Key Features

 

 


  • UV-induced fluorescence imaging for surface cleanliness inspection

  • High-resolution imaging of the inspected surface

  • Normalised fluorescence measurement in RFU

  • Colour-coded visualisation of contamination distribution

  • Evaluation of the complete surface or selected areas

  • Limit value verification

  • Comparison of parts and different cleaning conditions

  • PC-based measurement, analysis and reporting

  • Automated positioning and precise distance adjustment


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Technical Specifications

 

 

Measurement quantity Fluorescence intensity, RFU (Relative Fluorescence Units)
Dimensions (H x W x D) 83 x 65 x 70 cm
Measuring table 350 x 350 mm, height adjustable
Maximum test part size 300 x 300 x 300 mm
Testing area 300 x 300 mm
Calibrated measurement and imaging area 100 x 100 mm
Standard pixel resolution 40 µm
Lighting UV-LED area flood light, 365 nm, max. 150 W
Camera 5 MP HD industrial camera
Detection wavelength 460 nm
Exposure time Up to 10 seconds
Weight Approx. 60 kg
Power supply 80–264 V AC, 47–63 Hz, 160 W

 

 

 

 

 

PC Software

 

 

The SITA FluoSpection Qube PC software controls the complete inspection process, from component acquisition and fluorescence measurement to image analysis and reporting.

 

 

The software supports white-light and fluorescence imaging, normalised RFU visualisation, evaluation of the complete surface or selected areas, limit-value verification, comparison of different measurements and cleanliness conditions, and documentation of measurement results.

 

 

Get in Touch for Application Support

 

 

Would you like to learn how SITA FluoSpection Qube can be used in your process? Contact us for more information about cleanliness inspection, filmic contamination measurement and suitable measurement solutions for your application.

Nil Tambasco
 nil@analitika.com.tr +90 545 349 7219, +31 366 2268 555